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Manual design methods, siloed teams, and reactive problem-solving only exacerbate the issue. But digital tools are changing the equation. This article explores how automated design workflows powered by BIM, AI, and digital twins are helping construction teams reduce waste, streamline delivery, and stay ahead of growing demands.
The Persistent Waste Challenge in Factory Construction
Industrial factory construction typically involves massive volumes of concrete, steel, mechanical systems, and structural components - all of which must come together with exacting precision. When projects rely on outdated processes and disconnected teams, inefficiencies multiply:
Over-ordering or underestimating materials
Last-minute design changes
Clashes between architectural, structural, and MEP systems
Idle time due to scheduling gaps or material delays
McKinsey estimates that 70% of construction projects run over schedule and 80% over budget, with poor planning and rework as major culprits. This isn’t just a budget issue - it directly impacts carbon emissions, landfill waste, and project outcomes.
What Are Automated Design Workflows?
Automated design workflows refer to connected, digital processes that support end-to-end planning, modelling, and documentation using intelligent tools like:
Building Information Modelling (BIM) software
Digital Twins
Clash detection algorithms
Generative design and AI-based optimization
Rather than rely on manually updated drawings or siloed spreadsheets, these workflows synchronize teams in a shared environment. Everyone works from the same real-time model, which minimizes misunderstandings and enables rapid iteration.
ARKANCE supports these workflows with a suite of intelligent tools - including over 30 proprietary Be.Smart applications - that extend and automate Autodesk Revit, enabling fully digital, model-driven workflows for AEC and manufacturing. As the largest global Autodesk Platinum Partner, ARKANCE works closely with Autodesk to deliver cutting-edge BIM and automation solutions to AEC and manufacturing firms worldwide. Our expertise doesn’t just stop at software - we help customers unlock the full value of their Autodesk investment with scalable workflows, sustainability insights, and tailored implementation support.
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Using Be.Smart solutions such as Be.Smart Core Collection, Concrete Collection, or MEP Hangers, engineers and designers gain practical tools that help reduce project waste before it even reaches the construction site. These automations help teams identify issues early, avoid rework, and deliver more sustainable, efficient outcomes on every project
How Automation Reduces Waste in Factory Construction
Clash Detection
By identifying conflicts between systems (e.g., HVAC ducts intersecting beams) before construction begins, BIM-based clash detection prevents rework, delays, and unnecessary material waste. According to Dodge Construction Network, using clash detection reduces change orders by 40% on average.
Accurate Material Quantification
Automated take-offs pull precise quantities directly from the model, improving procurement accuracy. This reduces over-ordering and inventory waste - two major pain points in factory projects. A study by Autodesk found that digital material take-offs reduce waste by up to 25% compared to manual methods.
Digital Simulations & Sequencing
Advanced modelling tools simulate how a factory will be built over time and space. By anticipating challenges in site logistics, crane access, or weather conditions, teams can proactively adjust plans to avoid stoppages and unplanned waste.
Real-Time Collaboration
Automated workflows keep architects, engineers, and contractors aligned. When changes are made, they ripple through the model instantly - ensuring decisions are based on the latest data. This transparency avoids the delays and mismatches that lead to material misuse.
The combination of Revit and Be.Smart enabled us to reduce repetitive design work by 90%, while significantly minimizing on-site waste. The ability to generate accurate 3D models, quantity take-offs, and production drawings in one workflow was a game-changer for our prefabrication process.”
Read the full case study from Lättelement AB
Digital Twin Integration
Digital twins are dynamic, data-rich replicas of a physical industrial building. In factory construction, they allow teams to monitor systems, simulate future scenarios, and guide just-in-time material deliveries.
A 2023 study by the Centre for Digital Built Britain found that digital twins can reduce material waste by up to 20% and improve long-term asset performance, especially when combined with predictive analytics and AI.
Breaking Down Barriers to Adoption
Cost Misconceptions
Many firms assume that automation is costly or only viable for megaprojects. In reality, scalable cloud-based tools and modular workflows make automation accessible even for smaller factory builds. ROI often comes from reduced rework, shorter schedules, and better material control.
Legacy Systems & Skills Gaps
Disconnected legacy tools and limited digital skills remain real challenges. ARKANCE addresses this through targeted training, regional support, and implementation services that help teams bridge the gap confidently.
How ARKANCE Supports Your Transformation
With more than 1,200 engineering, consulting, and development professionals across 50+ offices, ARKANCE has the largest industry-led team dedicated to supporting AEC and manufacturing transformation. As Autodesk’s largest global Platinum Partner, ARKANCE brings a deep understanding of how to maximize your Autodesk ecosystem - from Revit and BIM 360ACC to AI-integrated design and digital twins.
We go beyond software deployment to help you build resilient, sustainable workflows that connect data, teams, and systems across the project lifecycle. We combine global reach with local expertise to:
Deliver real-world guidance tailored to your market
Streamline adoption with proven tools and expert training
Integrate digital workflows with your existing ecosystem
Empower your teams through our Be.Smart solution suite
Our team doesn’t just support technology - we embed ourselves in your projects to make transformation real, practical, and profitable.
Future Outlook: AI, Predictive Design & Lean Construction
Looking ahead, factory construction will increasingly rely on predictive design tools powered by AI and machine learning. These technologies will:
Forecast waste hot spots before construction begins
Optimize material usage across design iterations
Enable adaptive design changes that respond to new inputs in real time
Combined with BIM and digital twins, this creates a continuous feedback loop that helps factory projects move from reactive to proactive - delivering more sustainable outcomes and lower costs.
FAQ
What tools are used in automated factory design?
Tools include BIM (e.g., Autodesk Revit), digital twin platforms, scheduling tools, and AI-powered planning software. ARKANCE enhances these with Be.Smart applications tailored for factory and industrial construction.
How does BIM help reduce construction waste?
BIM offers detailed digital models that visualize all systems and components. These models allow for clash detection, material take-offs, and sequencing - all of which contribute to less waste, better coordination, and fewer surprises on site.
Is automated design only for large projects?
No. Many automated workflows can be scaled to fit small and mid-sized projects. Cloud-based tools, modular applications, and expert guidance make it easier than ever to adopt automation cost-effectively.
Build Smarter. Waste Less.
If you’re involved in factory construction, the opportunity to reduce waste and improve outcomes is within reach. Whether you're new to automation or looking to scale your digital capabilities, ARKANCE is your partner in transformation.
We don’t just deliver technology. We deliver results - with the largest and most experienced team of AEC and manufacturing experts in the industry.
Partnered with Autodesk. Powered by People. Proven in Results.
Book a free consultation and start building smarter today.